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Joining Stainless Steel

The most common problem associated with brazing or soldering stainless steel is one of getting the alloy to ''stick''. This is probably caused by using the wrong flux. Conventional silver solder fluxes will not remove chromium oxides so the alloy will not ''wet'' onto the steel. The alloy simply melts, forms globules and falls off.
Use our HT5 flux with silver solder or our 2207 flux with soft solders. Problem solved.

There are two other aspects to be considered when silver soldering stainless steel. The first is the occurrence of a phenomenon called ''crevice corrosion''. This shows itself by the joint literally falling apart after exposure to water. After failure, the joint appears not to have adhered to the steel. The water does not affect the steel or solder but attacks the molecular bond between the two.

It does not occur if nickel present at the interface.

It is therefore extremely rare among what are called ''austenitic stainless steels'' They form the 300 series. They are non-magnetic. A common and good example is 316. They all contain nickel and hence overcomes the problem.

For added security you could use 456 alloy. It is reasonably fluid, will produce strong leaktight joints and offers a good colour match.

If the steel is of unknown specification, then use a silver solder containing nickel eg 449 or 850N.
449 contains 49% silver and is cadmium free.
850N contains 50% silver and contains cadmium which improves the fluidity of the alloy.

Another option where much lower temperatures or stresses are involved is to use a silver-tin alloy such as 2207. It has a flux core specifically for stainless steel. Use it like any other soft solder.

Both alloys offer an excellent colour match.

A second potential problem is ''weld decay''.
If the steel is not ''stabilized'' then at temperatures just above 800 deg C the chromium in the steel combines with the carbon and ceases to offer protection. In time the stainless steel will rust and fail.
Keep the liquidus temperature of the silver solder below 750 deg C.
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449 Silver Solder Rod 1.5mm dia x 500mm (5 rod pack)
449 Silver Solder Rod 1.5mm dia x 500mm (5 rod pack)
49% silver, cadmium free alloy containing manganese and nickel. Prevents crevice corrosion on non-nickel bearing stainless steels. Conforms to BS EN 1044 AG 502. Melting Range 680 - 705ºC Prices...
Our price: £18.60
850N 1.5mm dia x 250mm (2 rod pack)
50% silver cadmium bearing alloy with nickel. The presence of nickel prevents crevice corrosion in ferritic, magnetic stainless steels Price includes P&P. There is no VAT
Our price: £7.20
HT5 Flux Powder 250gm pot
HT5 Flux Powder 250gm pot
Flux for use with high temperature silver solders, long heating times or on stainless steel
Our price: £12.40
HT5 Flux Powder 50gm Sachet
HT5 Flux Powder 50gm Sachet
Flux for use with high temperature silver solders, long heating times or on stainless steel.
Our price: £4.20
2207 Silver Bearing Flux Cored Soft Solder Wire 1.5mm dia 0.5 kg reel
2207 Silver Bearing Flux Cored Soft Solder Wire 1.5mm dia 0.5 kg reel
4% silver tin. Melting Range 220 - 225 deg C. Flux core is suitable for soldering stainless steel Conforms to BS 219 96S Price includes VAT
Our price: £54.70
2207 Silver Tin Flux Cored Solder Wire 1.0mm dia 1 metre
2207 Silver Tin Flux Cored Solder Wire 1.0mm dia 1 metre
4% silver tin. Melting Range 220 - 225 deg C. Flux core is suitable for soldering stainless steel. Conforms to BS 219 96S Price includes P&P. There is no VAT
Our price: £4.20
2207 Silver Tin Flux Cored Solder Wire 1.5mm dia 1 metre
2207 Silver Tin Flux Cored Solder Wire 1.5mm dia 1 metre
4% silver tin. Melting Point 220 - 225 deg C Flux core is suitable for soldering stainless steel. Conforms to BS 219 96S Price includes P&P. There is no VAT
Our price: £5.30
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